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Fire Retardant Battery Pack Sealing Auto Parts Silicone Foam Seal Gaskets

Moonus UL94 V0 Silicone Foam is primarily used as a sealing gasket for battery boxes, reducing bumps and vibrations in electric vehicles during operation, while also meeting the requirements of light weighting, automation, and low cost. It offers excellent sealing performance, low specific gravity, and high flame retardant, wrapping the bottom of the power battery to provide cushioning, anti-slip, and shock absorption. It can adapt to various harsh internal environments, making it suitable for sealing various components in new energy vehicles, protecting components, and various cushioning applications; it also provides excellent flame retardant, heat insulation, and shock absorption performance in various transportation equipment.

We provide custom sizes as below:

1. Thickness 1-30mm

2. Width from 10mm to 1000mm

3. Length from 10mm to 10000mm

4. Color in Gray/White.etc

5. Free sample for testing
   

Silicone foam insulation has emerged as a superior solution for battery protection and thermal management systems in the rapidly evolving field of 

new energy vehicles (NEVs). This article delves into the inherent advantages of silicone foam insulation, highlighting its unique capabilities and why it 

surpasses traditional materials. By understanding its benefits, we can explore its critical role in enhancing NEV battery performance, safety, and longevity.

Excellent Resilience:

Silicone foam insulation boasts exceptional resilience, making it an ideal choice for battery protection. Experimental data reveals that even after 

undergoing 8,000 cycles of compression, the material experiences minimal deformation, with less than 5% change. This outstanding rebound property

 ensures long-term effectiveness and reliability, safeguarding NEV batteries throughout their operational lifespan.

Comprehensive Prtection:

Silicone foam insulation provides more than just insulation. It offers additional advantages, including dustproofing, waterproofing, heat dissipation, 

and shock absorption. These properties are pivotal for NEV battery protection systems, shielding the battery pack from external contaminants, 

preventing moisture ingress, efficiently managing heat generated during operation, and minimizing the impact of vibrations and shocks. 

Such comprehensive protection contributes to the overall performance, safety, and durability of NEV batteries.

Unyielding Performance under Extreme Conditions:

Silicone foam insulation undergoes rigorous testing to evaluate its performance under harsh environmental conditions.

 Experimental data from stress relaxation tests conducted at 85°C and 85% relative humidity for 1,000 hours demonstrates 

that the material exhibits a stress relaxation rate of only 20.98%. This exceptional result attests to its ability to maintain mechanical

 integrity and provide consistent performance, even in demanding situations. NEV batteries can rely on silicone foam insulation to deliver

 unwavering protection, regardless of challenging operating conditions.

Superior Compression Resistance:

Silicone foam insulation has excellent resistance to crushing and retains its shape and performance even after extensive use. 

The material exhibits a consistently low compression set, ranging from 0.34% to 0.72% in a 10,000-belt 1 million compression cycle test, 

ensuring its long-lasting durability and effectiveness in protecting new energy vehicle batteries.

These results highlight the material's resilience and ability to maintain its shape and performance, even after prolonged use.

 NEV batteries benefit from the long-lasting durability provided by silicone foam insulation.

Minimal Water Absorption:

Silicone foam insulation exhibits an impressively low water absorption rate of only 0.266%. This characteristic is crucial in NEV battery protection, 

as it ensures the material remains stable and unaffected by moisture. The low water absorption rate prevents any adverse effects on the battery 

pack's performance, even in humid environments. It further reinforces the material's suitability for NEV applications.

As the NEV industry continues to advance, silicone foam insulation emerges as the optimal choice for battery protection and thermal management systems.

 Its exceptional resilience, comprehensive protection features, unyielding performance under extreme conditions, superior compression resistance, 

and minimal water absorption set it apart from traditional materials. Silicone foam insulation plays a pivotal role in enhancing NEV battery performance, 

safety, and longevity. Its numerous advantages make it a compelling solution that should be widely adopted in the NEV industry, driving innovation 

and ensuring the continued success of new energy vehicles.